Computer Vision Quality Control
Human visual inspection on high-speed manufacturing lines suffers from fatigue, inconsistency, and high defect escape rates. A missed defect that reaches a client can cause product recalls, contractual penalties, and permanent brand damage. Our Computer Vision Quality Control system mounts industrial GigE cameras over conveyor belts to perform sub-millimeter defect detection at speeds up to 180 units per minute.
Vision AI Inspection Features
Sub-Millimeter Surface Defect Detection
Detects cracks, surface scratches, porosity, and paint blemishes using custom-trained YOLOv8 / segmentation architectures optimized for industrial lighting.
Precision Dimensional Metrology
Verifies component geometry, hole diameters, and thread pitch against CAD tolerances with automated pass/fail classification accurate to ±0.05 mm.
OCR Label & Packaging Verification
High-speed verification of printed batch numbers, expiry dates, MRPs, barcodes, and QR codes to ensure 100% regulatory packaging compliance.
Pneumatic Rejection PLC Trigger
High-speed digital I/O trigger (< 5ms) to pneumatic blowers or diverter arms that physically reject defective products off the belt into a quarantine bin.