Smart Factory Industry 4.0
Achieving true operational excellence on the factory floor requires real-time transparency into how machines are performing right now. In traditional factories, production numbers are tallied on paper clipboards at the end of the shift, meaning slow production and recurring micro-stoppages are discovered hours too late. Our Smart Factory Industry 4.0 Suite connects directly to machine PLCs to stream real-time OEE metrics to dashboards.
Industry 4.0 System Capabilities
Multi-Protocol PLC & SCADA Connectivity
Non-invasive integration with Siemens, Allen-Bradley, Mitsubishi, Delta, and Schneider PLCs using Modbus TCP, OPC-UA, and RS485 industrial gateways.
Real-Time OEE (Availability, Speed, Quality)
Automated calculation of Overall Equipment Effectiveness (OEE) per shift, operator, and batch, isolating exact root causes of cycle time slowdowns.
Energy Consumption & Power Factor Telemetry
Monitors electrical energy consumption (kWh) per production batch to calculate the true electrical cost of every manufactured unit and detect power factor penalties.
Shop Floor Andon Live Displays
Large visual Andon TV boards on the factory floor displaying line targets, current output pace, and color-coded alarms when machines halt.